complete.book.of.sand.casting.pdf

A do-it-yourself guide to forming all

types of metal in versatile sand molds.

1 SAND CASTIN@ I

Dedication

This book is dedicated to my wife, Hazel, who has put up with my

hoboin. over the years. Without her there would be no book.

TEE (30MPM HANDBOOK OF

I BY cw. AMHEN

TAB Books

Division of McGraw-Hill

New York San Francisco Washington, D.C. Auckland Bogota

Caracas Lisbon London Madrid MexicoCity Milan

Montreal New Delhi San Juan Singapore

Sydney Tokyo Toronto

Q Gates and Risers ............................................................... 148

10 Designing Sand Castings .................................................... 158

Basic Design Considerations-Alternate Methods.

1 1 Casting Defects ................................................................. 165

12 Nonferrous Melting Equipment ........................................... 173

Crucible Fumace ConstructioMoke Fired FumaceGround

Fumace-Tapped Crucible--Pouring the Mold.

1 3 Nonferrous Casting Metals ................................................. 185

Fluxes-Red

Appendix C

.........................................................................

Bell Mixes

228

(White)Table Bells-Swiss Clock Bells-Silver Bells--Best

Tont+House Bells-Sleigh Bells-High Grade Table Bell-

Special Clock Bells-Spec. Silver Bells--General Bell-Fire En-

gine Bells-Large Bells--Railroad Signal Bells--House Bells--

Gongs.

Appendix D

..............................................

Miscellaneous Metals Mixes

229

Slush Metal-Oriental Bronze-Imitation Gold-Aluminum

Bronze--Phosphor Bronze--Imitation Silver-High

Pressure

Bronze-Casket Metal Trim-Aluminum

Solder.

Brass-Bronze-Making

Copper Alloys-

Appendix E

Aluminum Alloys.

1 4 Cast Iron ........................................................................... 193

The Cupola-Construction-Operation-Cupola

.......

231

Approximate Analysis Various Grades Scrap Aluminum

Charges-

Appendix F

Judging the Approximate Temperature

Composition of Gray Iron Castings.

Small Foundry Business or Hobby ...................................... 21 1

Stafing Point--Starting Equipment--Getting Started.

Glossary of Foundry Terms .......................................................... 218

.........................................

232

of an Object in the Dark, by Eye

Appendix G

Sources and Supplies ........................................................ 233

Foundry Tools and Equipment-Wax-Albany and French

Sands-Prepared Investments-Bronze Furnaces-Kilns--

Sculptor Supplies-Bronze & Brass-Rubber.

Index .......................................................................................... 236

Appendix A

Fluxes, Pickles, and Dips ................................................... 223

Bright Dip for Aluminum Castings--Pickles for Brasses-Plastic

Refractory--Brass Fumace Lining-Castable Refractoty-Mold

Spray-Core Wash--Brass Fluxes-CorePaste--Old Timer Flux

for Copper-Tough-Job

Core Wash-Brazing

Flux--German

Silver Flux--Bright Dip for Copper Castings.

Appendix B

General Mixes ................................................................... 226

Aluminum Bronze-Brazing Metal-P.S. (Plumber's Special)-

Grille Metal-Journal Bronze-Imitation Manganese Bronze

Cheap Mix for Plumber's Ware--Cheap Red Brass-Another Red

Brass for Small Castings-Muntz (General Spec)-Hard Bearing

Bronze-Commercial

Yellow Bronze-Statuary

Mix #2-

Statuary Mix #3-Statuary

Mix 454-Statuary

Mix %4-

Commercial Brass-Gun

Bronze--Ornamental Bronze-Red

Ingot-Pressure

Metal-Gear Bronze--Bronze--88-4 Bronze

Ingot-Bearing

Bronze--Lead

Lube--Manganese Bronze--

Nickel Silver-Ship

Bells--Cheap Yellow Brass-Another

Cheap

Red Brass-Yellow

Brass for Small Castings-Half

& Half

Yellow-Red

Brass-Tough Free Bending Metal.

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