Mavic service manual 2010 eng.pdf

Technical

Manual

2010

WWW.TECH-MAVIC.COM

CONTENTS

WWW.TECH-MAVIC.COM

04>23

MAVIC

WHEELS

R-SYS SL - TIRE

R-SYS SL - TUBULAR

R-SYS 10

KSYRIUM SL BLACK

AKSIUM 10

CROSSMAX ST DISC 10

CROSSMAX ST DISC 10 - CENTER-LOCK

CROSSMAX ST DISC 10 - 20 MM

CROSSMAX ST DISC 10 - LEFTY

C29SSMAX

CROSSRIDE DISC 15 MM

WHEEL MAINTENANCE

HUB MAINTENANCE

WHEEL BUILDING/REPLACING SPOKES AND RIMS

15>23

16>21

22>23

24>31

SYSTEMS & ACCESSORIES MAVIC

WINTECH USB ULTIMATE

WINTECH USB HR

WINTECH USB ALTI

WINTECH USB

E-SKEWER

E-BOLT

FORK-SENSOR

SMART CADENCE

32>34

TOOLS

THIS DOCUMENT ONLY COVERS NEW PRODUCTS FOR 2010.

THIS DOCUMENT UPDATES YOUR TECHNICAL INFORMATION AND SHOULD THEREFORE BE KEPT CAREFULLY, WITH NO TIME

LIMITATION, WITH THE MANUALS FROM PREVIOUS YEARS.

ALL INFORMATION ON PRODUCTS ALREADY INCLUDED IN PREVIOUS RANGES CAN BE FOUND IN THE TECHNICAL MANUALS

PUBLISHED SINCE 1997.

PLEASE VISIT THE INTERNET SITE WWW.TECH-MAVIC.COM TO FIND ALL EDITIONS OF THIS MANUAL PUBLISHED SINCE 1997.

www.tech-mavic.com

This website (in English, French, German, Spanish, Italian and Japanese) is at your complete disposal. All information about Mavic products released

since 1997 is available in PDF format and downloadable from this easily accessible and user-friendly site.

Visit: www.tech-mavic.com where you will find all this information. To connect to this website you will need a user name and password:

User name: mavic-com

Password: dealer

Among other things on the website, you will find:

• All the technical details on all Mavic products marketed since 1997 - wheels, rims, components - arranged by discipline and by product.

• 4 recap charts of spoke lengths and references for all our wheels, which will help you to manage your spoke stock.

• A program for calculating spoke length: starting with a Mavic rim, select the drilling and lacing pattern and the width of your hub, as well as the

diameter of the flanges and the distances between the flange and the frame or fork support; the spoke length required to build your wheel will

be calculated automatically.

We hope that this tool will meet your needs. Do not hesitate to point out any malfunctions you identify or improvements that you would like to see.

COSMIC CARBONE SL 09

USE: use only on a road bike. Any other use (such as on

a tandem, cyclo-cross bike, or off-road use...) is highly

inadvisable, is the sole responsibility of the user and voids

the Mavic warranty.

Recommended

WHEEL WEIGHTS WITHOUT

QUICK-RELEASE SKEWER

Front:

WHEEL REFERENCES BLACK

Front:

WHEEL REFERENCES WHITE

Front:

995 530 10

111 045 10

780 g

Rear M10:

996 531 11

Rear M10:

111 046 11

Rear M10:

975 g

Rear ED11:

995 532 12

Pair M10:

111 047 14

maximum

weight

the

cyclist

and

his

Rear ED11:

960 g

Pair M10:

995 533 14

equipment: 100 kg.

Pair ED11:

995 534 14

REFERENCES:

Front:

Black : 996 840 10

White : 111 686 10

RIMS

Rear:

Black : 996 840 13

White : 111 686 13

Ø VALVE HOLE

RECOMMENDED TIRE WIDTH

Ø: 6.5 mm

Length.: ≥ 55 mm

Dimensions: ETRTO 622 x 13C

Recommended tire width: 19 to 28 mm

When replacing the rear rim:

1. With the valve hole near you, turn the rim so that the “infobloc” label can be seen

2. The first spoke to the right of the valve hole is a non-traction driving spoke and should be inserted in the drive side of the hub

MAINTENANCE: Clean with a dry cloth or soap and water if necessary.

Do not use a high-pressure washer.

HUBS

M40078

M40052

M40759

M40063

M40075

M40591 (ED10)

M40592 (M10)

324 130 01

M40578

995 000 01

M40067

M40676

323 860 01

REFERENCES AND

LENGTHS:

Front:

Rear drive side:

Rear non-drive side:

996 841 01, length 289 mm (per 8, with nipples)

996 842 01, length 306 mm (per 10, with nipples)

996 843 01, length 288 mm (per 10, with nipples)

WHEELBUILDING

FEATURES:

Black steel straight pull spokes with ABS spoke nipples

LACING PATTERN:

Front: radial

Rear: crossed 2 drive side, radial non-drive side

TENSION:

Front: 120 to 140 kg

Rear drive side: 140 to 160 kg

ACCESSORIES

MAINTENANCE

WHEELS SUPPLIED WITH:

• BR 301 front quick-release skewer 996 939 01

• BR 301 rear quick-release skewer 996 940 01

• ED10 12D locking ring M40640 (with rear wheel ED10)

• Free play adjustment wrench M40123 (with rear wheel)

• Spoke wrench M40001 (with rear wheel)

• Aerodynamic spoke wrench M40567 (with rear wheel)

• Valve extender M40013

• Rim tape

• User guide

• Replacing the front axle

• Replacing the front bearings

• Replacing the rear axle

• Replacing the free wheel body

• Replacing the rear bearings

• Replacing a spoke

• Replacing the front rim

• Replacing the rear rim

See 2005 TM, page 20

See 2003 TM, page 19

See 2003 TM, page 21

See 2003 TM, page 22

See 2005 TM, page 23

See 2005 TM, page 24

See 2005 TM, page 27

To consult this information quickly in a practical manner, refer to www.tech-mavic.com

R-SYS SL - Clincher

USE: for road bike use only. Any other use (such as on a tandem, cyclo-cross bike,

or off-road use…) is highly inadvisable, is the sole responsibility of the user and

voids the Mavic warranty.

Recommended maximum weight of the cyclist and equipment: 100 kg

WHEEL WEIGHT WITHOUT QUICK-RELEASE SKEWER

Front

Rear M10

Rear ED11

WHEEL REFERENCES

545 g

765 g

750 g

Front

Rear M10

Rear ED11

Pair M10

Pair ED11

995 487 10

995 488 11

995 489 12

995 490 14

995 491 14

SALES REFERENCES

Clincher

108 424 10

108 424 13

RECOMMENDED TIRE WIDTH

Front:

RIMS

Rear:

Ø VALVE HOLE

Ø: 6.5 mm

Length: ≥ 32 mm

Dimensions:

ETRTO 622 x 15C

Recommended tire width: 19 to 32 mm

When replacing the rear rim:

1. With the valve hole near you, the two raised indicator bumps must be to the right of the valve hole.

2. The spoke in the first hole to the right of the valve hole is a non-traction spoke and should be introduced in the drive side.

MAINTENANCE: Clean with a dry cloth or soapy water if necessary.

Do not use a high-pressure washer.

HUBS

108 469 01

996 938 01

105 679 01

996 938 01

106 822 01

M40 578

M40067

M40591 (ED11)

M40592 (M10)

M40579

108 470 01

REFERENCES AND

LENGTHS:

Front:

Drive side:

Non-drive side:

107 958 01, length 285 mm (per 10, integrated nipples)

108 446 01, length 294.5 mm (per 10, integrated nipples)

107 959 01, length 284 mm (per 11, integrated nipples)

WHEEL BUILDING

FEATURES:

Front and rear non-drive side: carbon tubular spokes (TraComp) - new

generation

Rear drive side: black swaged, bladed, straight pull Zicral spokes with M7

integrated, self-locking nipples

LACING PATTERN:

Front: radial, TraComp system

Rear: 2-cross lacing drive side, radial non-drive

side, TraComp system

TENSION:

Front: 70 to 90 kg

Rear drive side: 90 to 110 kg

ACCESSORIES

MAINTENANCE

WHEELS SUPPLIED WITH:

• BR 601 Titanium front quick-release skewer 323 485 01

• BR 601 Titanium rear quick-release skewer 323 486 01

• Removable computer magnet (front wheel) 105 416 01

• Spoke wrench (with rear wheel) 108 471 01

• Zicral spoke wrench M40567 (with rear wheel)

• TraComp ring tool 996 080 01

• ED11 12D locking ring (with rear wheel ED11) 108 317 01

• Wheel bags M40135

• User guide

Adjusting QRM SL hub bearings

Replacing the front axle and bearings

Replacing the rear axle

Maintaining and replacing the free wheel mechanism

Replacing the rear bearings

Important note for fitting TraComp spokes

Removing/Refitting the TraComp ring

Truing and replacing a TraComp spoke

Replacing the front rim

Replacing the rear rim

See 2010 TM, page 16

See 2010 TM, page 17

See 2010 TM, page 18

See 2003 TM, page 21

See 2010 TM, page 19

See 2008 TM, page 28

See 2009 TM, page 36

See 2008 TM, page 30

See 2008 TM, page 31

Refer to the website for quick and convenient access to information: www.tech-mavic.com

Never turn a TraComp spoke nipple without having first removed the TraComp rings from the hub, otherwise the spoke may be irreversibly damaged.

Never fit a computer magnet other than the one supplied with the wheel.

Only transport the wheels in the wheel bags supplied. Avoid side shocks to the TraComp spokes.

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: