Enerpac_gb.pdf
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Pobierz
E411e
Bolting Solutions
Professional Hydraulic
and
Mechanical Tools
for the
Bolting Industry
GB
enerpac Bolting solutions
Enerpac’s Bolting Solutions caters to the complete
bolting work-flow, ensuring joint integrity in a
variety of applications throughout industry:
BoltingintegritySoftware
Visitwww.enerpac.com to
access our free on-line bolting
software application and obtain
information on tool selection, bolt load
calculations and tool pressure settings.
A combined application data sheet and
joint completion report is also available.
Joint Assembly
From simple pipe alignment to complex joint positioning
of large structural assemblies, our comprehensive line
of joint assembly products range from hydraulic and
mechanical alignment tools to PLC-controlled multi-
point positioning systems.
Controlled Tightening
Enerpac offers a variety of controlled tightening options
to best meet the requirements of your application.
From mechanical torque multipliers to hydraulically
driven square drive wrenches, and from low profile
torque wrenches to inter-connectable bolt tensioning
tools; we offer the products you need for accurate and
simultaneous tightening of multiple bolts.
Bolting Theory
See our ‘Yellow Pages’
for information on torque
tightening and tensioning.
Joint Separation
Enerpac also provides hydraulic nut splitters and a
variety of mechanical and hydraulic spreading tools for
joint separation during inspection, maintenance and
decommissioning operations.
60
Page:
High quality bolting solutions from the brand you can
trust. See how Enerpac can make your bolting work-flow
more accurate, safer and efficient.
212
2
www.enerpac.com
All information in this catalog can be changed due
to product improvements without prior notice.
Bolting Tools Overview
Tool Type and functions
series
page
InTrOducTIOn and capaBIlITIes
Bolting Solutions – Product Range Overview
2
cOnTrOlled TIghTenIng and lOOsenIng
Torque Tools
•ManualTorqueWrenchMultipliers
•HydraulicSquareDriveWrenchesandAccessories,Steel
•HydraulicHexagonWrenchesandAccessories,Steel
•HydraulicSquareDriveWrenches,Aluminium
•HydraulicHexagonCassetteWrenches,Aluminium
4
6
12
22
26
e
s
W
sQd
hXd
Torque Wrench pumps
•SelectionMatrixpumps-wrenches-hoses
•PortableElectricTorqueWrenchPump
•ElectricTorqueWrenchPumps
•ElectricTorqueWrenchPumps
•CompactPneumaticTorqueWrenchPumps
•AirDrivenTorqueWrenchPumps
30
31
32
36
38
40
pme, pmu
Zu4T
Ze4T, Ze5T
pTa
Za4T
Tensioning Tools
•HydraulicBoltTensioners
gT
44
Tensioning pumps
•ElectricPumps,universalmotor
•AirPump
•ElectricPumps,inductionmotor
•Ultra-BoosterTensioningSystem
•PortableHandPump
46
47
48
49
50
ZuTp
aTp
Ze4TW
pIT
hpT
JOInT assemBly and pOsITIOnIng
Cylinder-PumpSets,single-acting
SynchronizedPositioning
FlangeAlignmentTools
51
52
53
sc
ess
aTm
JOInT separaTIOn
HydraulicNutSplitters,single-anddouble-acting
HydraulicNutCutters,singleacting
IndustrialSpreaders
FlangeSpreaders
WedgiesandSpreadCylinders
ns
nc
fsh, fsm
fs
a, Wr
54
56
57
58
59
yellOW pages, TechnIcal InfOrmaTIOn
BoltingTheory
TorqueTightening
Tensioning
HexagonNutandBoltSizes
KeytoMeasurement
BoltingApplications
62
64
66
68
69
70
1
Bolting solutions
ATM-Serie, Flange
Alignment Tools
Misaligned joints
Solution:
Flange Alignment Tools
Joints must be pulled together and
correctly aligned prior to tightening.
Current methods of manipulation tend to
be dangerous and involve a high degree
of manual lifting using slings, hooks and
lifting gear. These methods can damage
joint components, are time consuming in
setup and disassembly, operational time
and the amount of manpower required.
The Enerpac ATM series Flange
Alignment Tools are developed to
rectify twist and rotational misalignment
without additional stress in pipelines.
Hydraulic cylinders, jacks and lifting
wedges can also be used to assist in
positioning and aligning.
E-Series, Manual
Torque Multipliers
Controlled tightening
when external power
is unavailable
Solution:
Manual Torque Multipliers
Applications are often located where
external power sources to drive air or
electric powered tools are unavailable
but controlled bolting is required,
typically at values higher than an
operator can generate using
manual wrenches.
Enerpac E-series manual torque
multipliers offer a range of output
torques from manual inputs that can
easily be achieved by an operator,
providing accurate, eficient torque
multiplication for make-up or
break-out of joint fasteners.
S and W-Series,
Torque Wrenches
Industrial Applications
Solution:
Hydraulic Torque Wrenches
Controlled Tightening of Multiple sized
fasteners for industrial applications.
Professional tools for industrial
applications. Truly versatile tools which
utilize standard Impact Sockets, optional
direct Allen Drives or Interchangeable
cassettes to provide controlled
tightening of multiple sized fasteners per
tool. Optional accessories further extend
the application range of these products.
SQD and HXD-Series,
Torque Wrenches
General Applications
Solution:
Hydraulic Torque Wrenches
Controlled Tightening of Multiple
sized fasteners.
Lightweight aluminium tools for
controlled bolting.
2
2
www.enerpac.com
www.enerpac.com
Bolting solutions
GT-Series,
Bolt Tensioners
Controlled Bolting
Solution:
Bolt Tensioners
Enerpac GT Series Bolt Tensioners
can achieve accurate preload in single
or multiple fastener applications
simultaneously, without inducing
rotational twist or contending with the
uncertainties of friction and lubrication.
Increasing Health and Safety,
Environmental and Productivity
requirements demand even and
parallel joint closure to ensure a sound
assembly, especially on pressure
containing vessels. This often requires
the simultaneous tightening of multiple
fasteners.
Frozen or Corroded Nuts
Solution:
Hydraulic Nut Cutters
NC and NS-Series,
Nut Cutters
Often nuts are dificult to remove,
while loosening using tightening tools
is possible it generally requires larger
equipment and is time consuming.
The use of cutting torches or hammers
and chisels can cause damage to the
joint components, requires signiicantly
longer setup and operational time and
can present a potential safety risk.
Nut splitting with the NC and NS-Series
Hydraulic Nut Cutters is the safest
method. It takes less time and avoids
costly damage to joint components.
The head design itted with heavy-duty
chisels permits the splitting of nuts on a
wide variety of applications.
Joint Separation
Solution:
Parallel Wedge Spreaders
FSH, FSM-Series,
Wedge Spreaders
Separation of stubborn joints for
inspection and maintenance particularly
those itted with ring grooves or those
with external forces acting on them are
often dificult to separate. The use of
hammers and wedges, chain blocks and
lever bars can damage joint components
and present a potential safety risk.
The FSH, FSM-Series parallel wedge
spreaders offer controlled separation
without bending or risk of slipping
from the joint. The FS-Series spreaders
are ideally suited to langed
joint applications.
Pumps and Accessories
Pumps and
Accessories
A wide range of Pumps and Accessories are available including:
Manual, Air and Electrically operated pump units, hoses, gauges,
manifolds and ittings.
For Bolting Solutions
Think Enerpac
3
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