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August 1994, No. 107 Fitting doors
u.K. £3.60
n e-up
Planer
Steam-bending
III
How to use sealers
08
Using Shop-Sawn Veneer
64797 9
o
1
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6" JOINTER
8" HEAY
DUTY JOINTER ..
01 1/2 H.p.,nOY
o3-KNIFE CUTTERHEAD
065' 8ED LENGTH
.
,
'EN3102
REG.:$650.o
01 H..,110/220Y
03·KNIFE CUTTERHEAD
047" BED LENGTH
A:
'EN3101
REG.:$375.o
SPECl:
$345.0
$640,0
. 8" HEAY DUY J9IN�ER
01 1/2 H..,220, SINGLE HASE MOTOR
R
T
IRON FENCE
W[ABLE SUDE PROTEGOR
oQUiCK ADJUSTMENT
HAND CRANK FOR OUTFEED TABLE
oMAGNTlC
MOUNT
T
ENTER MOUNT
IRON FENCE WTABLE SUOE PROTEGOR
QUICK ADJUSTMENT HAND
FY
CRANK FOR OUTFEED ABLE
oSTURDY BASE CABINET W/OUST
COLLEGOR CHUTE
'EN3104
REG.:$385.o
SWITH,
T
65'LONG
IRON BED
'EN3105
REG.:$660.o
SPECl:
\
$360.00
$650.0
SPECl:
PANER
03 H.., 11 0!220, 30/15 AMS
02 SEEDS: 1
,( '5"
� &
02 H..,110, 14 AMS
016,000 'M.
02·KNIFE CUTTERHEAD
20 ..M.
ol-KNIFE CUTTERHEAD
'EN-PN15
EN-PN12
REG.:$380.o
3 H.P. HEAVY DY
WOD SHAPER
ono, 7,000/10,00 R..M.
01/2',3/4 '
0110/220, 7,000/10,000 R.PM.
o1/T
&
& l'
3/4' SPINDLS
SPINDLES
CAST IRON TABLE
T
IRON TABLE
'EN3302
REG.:$49O.o
SPECAL:
$480.00
6" X 48" BELT/9"
DISC SANDER
03/4 H.., llD/220Y
oMITER GAUGE
°DJAE
01 1/2 H.., 11 0/220V
06'
01 H..,l1O,SINGLE PlASE MOTOR
SPlNDLE SPEED 1,725 R..M.
07S OSCIlLATIONS PER MINUTE
010 SPINDLES FROM 1/4' TO
X 0'
8EU
E
QUICK
LEVER
........
'
T
TABLE 0·45°
DIA.
IRON TABLE
(AGNTIC SWITCH
S
OPllOHAl)
INCLUDED
'EN3407
REG.:S580.o
C:
SC:
'EN-SN69
REG.:$19O.o
SPECl:
'EN3405
REG.:$420.o
$185.0
$405.0
$535.0
I i
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Call for FREE Catalog or Router Bits and Shaper Cutters Catalog.
GIFT CERTIFICATES AVAILABLE
V 26301 HOURS: MON·F I 8:0M ·5:oPM E.S.T.
ENLON wl extend the Limited Woronty to (1) full year on all sales after June 1st, 1994.
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CUSTOMER SERVICE:
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CARKSBURG,
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4
3 4
DEPRTMENS
6
96
m
Editor's Notebook
Tool Fo
14
98
Letters
Reviews
. -
& Answers
22
102
40
44
Methos of Work
Events
Questions
Notes and Comment
RICLES
One-Stop Cutting Station by Ken Picou
Tablesaw jig handles crosscuts, tenons and miters
Using Shop-Sawn Veneer by Paul Harrell
Cut thick with the bansa, it works like solid wood, stays put like plywood
One-stop cutting station, p. 40
48
Creating a Patten with Sawn Veneer by Paul Harrell
50
Router Bits Tackle Cope and Stick by Jeff Greef
Decphering the dfferences between dozens of cutters
h at's in a Name? by Ken Textor
55
Ironwood:
Tough and long-wearing, there are more than a dozen contenders for the title
58
Tile Tops Accent Southwest-Style Tables by Tom Jordan
Careful choices of materias and techniques make these tables work
62
Steam-Bending Basics by Andrew K. Weegar
Simple toos and techniques make bending wood easy
65
n ates the Steam by Bruce Gray
67
Fitting.ush-mounted doors, p.
Heating-Pad Bending E
67
Fitting Flush-Mounted Doors by Steven Thomas Bunn
Step-by-step procedure ensures small, even gaps
72
Getting Peak Planer Performance by Robert M. Vaughan
Use custom bases and a dial indicator to set knives and adjustments
r ee-Slat Chair
78
Built for Comfort: The
by Christian H. Becksvoort
Correct curves are ky to comfort, durabiliy
82
Making a Curved-Face Box by Abijah Reed
Jig-guided router shapes the sides
n g Success by Chris A. Minick
Techniques for smooth, durable results
85
88
72
Planer tune-up, p.
Sealers: Secret for Finis
the Cover:
Al the jarah veneer for
Paul Harrell's jarrah and mahogany
sideboard came from one 4-b. t. plank.
He tells how to saw and use your own ve­
neer on p. 44. Photo: Sloan Howard
On
Relections from a Golden Era by Nancy Thorn
A carver and a gilder team up to crat gold-leaf tables
T
Fine Woodworking (ISS 0361-3453) is published bimond1ly, January, March, May, July, September and ovember, by The Taunton Press, Inc., Newtown,
06470-5506.
o
aster: Send address changes to Fine Woodworking, The Taunton Press, Inc., 63 S. Main St., P.O. Box 5506, Newtown, CT 06470-5506
T
Telephone (203) 426-8171 Second-class postage paid at Newtown,
06470-5506, and additional mailing ofices. United States newsstand distribution by lCD, The Hearst
Corporation, 250 West 55d1 Street, ew York, NY 10019 and Eastern ews Distributors, Inc., 1130 Cleveland Road, Sandusky, OH 44870. GT #123210981
m
Printed in me USA
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Editors Notebook
Rising to the challenge-We all love
David and Goliath stories. You know the
kind: Little guy faces seemingly insur­
mountable obstacles and not only survives
but triumphs. Some of our woodworking
projects probably fall into that category,
too. We take on the big challenge, find out
it's even more difficult than we thought,
but somehow we pull it off. It takes perse­
verance and vision to succeed in those
kinds of projects.
A special kind of vision is what led
Patrick Trujillo to succeed in his David and
Goliath story. His triumph is the New
Mexico governor's desk that graces our
back cover, and his story appears on
p. 102 in our "Notes and Comment" sec­
tion. Trujillo's vision allowed him to take
on a challenge unlike anything he had
done before and succeed.
As a side note to Trujillo's story, I should
mention that it was a reader who tipped us
off to the story behind the New Mexico
govenor's desk. Ruth Amernick of Berke­
ley, Calif., sent us a letter, asking us to re­
port on the competition that led to Trujillo's
commission. We always appreciate the tips
our readers send us. All of our editors
spend a lot of time on the road, visiting
woodworkers and developing articles, but
no matter how much we travel, there's al­
ways something we might miss. That's
when we're glad to have our readers help­
ing us as extra eyes and ears.
mon adjustments can be made qUickly and
easily. The magazine article and video are
a powerful combination, allowing any
woodworker to learn how to improve
planer performance. For more on the
planer tune-up Video Take, see p. 77.
One final note about Vaughan's earlier
jointer knife article and video: Several
readers wanted more specific information
about the dial indicator and replacement
tip Vaughan used. He recommends buying
a Mitutoyo (101-204) or Starrett (6632/S or
70793) replacement tip. His source is J&L
Industrial, P.O. Box 7604, Charlotte, N.C.
28241; (800) 521-9520. They have a mini­
mum order requirement of $25, so if you
need the indicator as well as the tip,
Vaughan suggests you might want to order
both at the same time.
Editor William Sampson
Art Director Mark Sant'Angelo
Ass
a
te Editors Charley Robinson,
Vincent Laurence, Alec Waters
Assistant Editor Jonadlan Binzen
CoyProduction Editor Deborah Surprenant
Associate Art Director Matdlew Wells
Editoral Secretay Lee Anne Candito
Contributing Editors Tage Frid,
R. Bruce Hoadley, Christian Becksvoon,
Robert M. Vaughan, George Frank,
Sandor agyszalanczy, Mario Rodriguez
Methods of Work Jim Richey
r
Harriet Hodges
e
The wrong date, by
orge!- Bruce
Schuettinger caught a discrepancy in his
dating of a chest-on-chest discussed in
the "Q&A:' column in
ublisher James P. Chiavelli
Circuation Manager Brenda Hamilton
Administrative ecreay Susan M. Clark
WW
# 106, p. 36.
George III became the reigning sovereign
of Britain in 1760. So the desk, a George III
piece, should have been dated circa 1760,
not 1755.
Advertising aes Manager Dick West
National Accounts Malagers
Barney Barren, Norman Sippel
S. Advertisillg Coordillator Kadlryn Simonds
Advertising Secretay Betsy Quintiliano
-Wiliam Sampson, editor
L
Turbine guns for
P-If you read
Nick Yinger's article in WW
#106 explain­
ing how he made his own high-volume,
low-pressure (HVLP) turbine spray unit
and then tried to follow his recommenda­
tion fo r a spray gun to go with it, we owe
you an apology. The gun cited in tl1e article
won't work with a turbine. In his original
manuscript, Nick had praised the perfor­
mance of his DeVilbiss JGHV-501, a tur­
bine-compatible gun. When we learned
that model was out of production, we
asked a DeVilbiss distributor what gun had
superseded it and were told about the
modelJGHV 5285. That's the one we listed
in the article. Unfortunately, what we
didn't know was tl1at although llie 5285 is
an HVLP gun, it won't run off a turbine. It's
an HVLP conversion gun: It hooks up to a
conventional compressor and converts llie
high pressure air to
Fie Woodworking Books & Veos
Marketing Manager Helen Alben
Adminstrative Secretay Barbara Hudson
By popular demand-When contribut­
ing editor Robert Vaughan wrote about his
simple and straightforward method for
replacing jointer knives in WW
HoJ o !onl e T"unton ess
Teephone:
(800) 283-7252
(203) 426-8171
#103, we
knew it and the accompanying Video Take
would be well received. It gave good ad­
vice that could eaSily be turned into im­
proved jointer performance. Many readers
wrote to tell us just that. All the same, we
were surprised when so many readers not
oly wrote or called to laud the article but
also wanted a follow-up that covered
thickness planers.
We sent Vaughan right back to the shop,
and without delay, he has produced an in­
genious approach to planer tune-ups. At
the center of the technique are two shop­
made fixtures Vaughan developed to hold
a small dial indicator in all the positions
necessary to adjust most common thick­
ness planers. Made out of scrapwood in
just minutes, the two fixtures mate with an
inexpensive dial indicator to make preci­
sion devices any woodworker can afford
and use easily. His article begins on p. 72.
But there's more. Vaughan has once
again joined forces with associate editor
Alec Waters to produce a Video Take
(should we call it a sequel to his jointer
knives tape?) to go with the planer article.
Viewers will get a chance to look over the
expert's shoulder as he shows how com-
Fx:
(203) 426-3434
Subsciptions:
Orers: (800) 888-8286
Customer Service: (800) 477-8727
x 512
x 238
i
(800) 283-7252
Adv
ng aes:
(800) 283-7252
Reail aes:
Copyright 1994 by The Taunton Press, I nco No reproduc­
tion without permission of The Taunton Press, Inc. Fine
Woodworking · is a registered trademark of The Taunton
Press, Inc. Subscription ates: United States and posses­
Sions, $29 for one year, $48 for two years, $69 for three
years; Canada and other countries, $38 for one year, $67
for two years, $95 for three years (in U.S. dollars, please).
Single copy, $5.95. Single copies outside the U.S. and pos­
sessions: U.K., £3.60; other countries and possessions,
$6.95. Address all correspondence to the appropriate de­
partment (Subscription, Editorial, or Advertising), The
Taunton Press, 63 South Main Street, PO Box 5506,
Newtown, CT 06470-5506. List management: The Kleid
Co., 530 5th Ave. New York, NY 10036-5101
L
P right inside the
gun. DeVilbiss no longer makes a turbine­
driven HVLP gun.
Other companies do sell turbine-driven
HVLP guns, though. Phil Hostetter, a pro­
fessional inisher in ew York City who
wrote about HVLP in F
W
#90, strongly
recommends the Accuspray Series 11 gun,
available from Woodworker's Supply (800-
645-9292) fo r $355 (willi cup). Nick Yinger
seconded that and also recommended the
gun sold by Croix willi llieir
Wriing "n "e
Fine Woodworking is a reader-written
magazine. We welcome proposals, manu­
scripts, photographs and ideas from our
readers, amateur or professional. We'll ac­
knowledge all submissions and return
those we can't publish. Send your contri­
butions to Fine Woodworking, PO Box
5506, Newtown, CT 06470-5506.
L
P systems.
The gun (willi cup) can be purchased sep­
arately from the turbine unit (available
through Hartville Tool and Supply; 800-
345-2396) for $270. We're sorry for any
headaches the mistake may have caused.
-Jonathan Binzen, assstant editor
4 Fine Woodworking
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