PermanentFixforafrozenhandbrake.pdf

Fixing a frozen handbrake – making a Handbrake Protector

Problem: the handbrake freezes on in winter.

Cause: the rubber gaiters that should protect the cables get damaged by road debris

and allow water into the cables

Solution: fit new cables, and make a protector plate to prevent the new cables getting

damaged.

Do make a protector plate immediately. New cables can be damaged within 6 months

of fitting. With a protector, they will work perfectly every winter for years.

To replace the cables see the document in the brakes section of the repairs site called

handbrakecablereplacement.

If you decide to remove the drums to make cable replacement easier, see the

document called Multipla Rear Wheel Bearing Replacement in the Wheels section,

which shows a photo of how to force the drums off.

The first picture shows what the gaiters should look like.

The next two show construction from square guttering.

Here is the protector fitted, held on by the two nuts that hold the cable guide to the

chassis.

All the above photos were provided by Stephen (Multiplax).

Below shows the less slick version made by Jon, using round guttering, and only one

of the nuts for mounting. The back end is held on by cable ties.

The protector is removed to show gaiters in good condition after over 6 years use.